• forged pipes band sawing
  • forged pipes band sawing
  • forged pipes band sawing
  • forged pipes band sawing
  • forged pipes band sawing
  • forged pipes band sawing
  • forged pipes band sawing
  • forged pipes band sawing
  • forged pipes band sawing
  • forged pipes band sawing
  • forged pipes band sawing
  • forged pipes band sawing
  • forged pipes band sawing

Forged Pipes Bandsawing

SECTOR: Forging Industry

Summary: a customer needed to increase production. There were two main concerns: material set-up and cutting time. The output of the cutting process needed increasing to be able to supply three horizontal lathes.

Provided Solution: DANOBAT offered a gantry type machine with a travelling saw head.

The gantry band saw machine is a special machine with four horizontal clamping systems with longitudinal movement for workpiece positioning and reduced crane handling time. Supports between the clamping system move in longitudinal direction as well as up and down which greatly facilitates levelling of irregular forged pieces.

Once the workpieces to be cut are positioned on the table, the zone cutting technology of the DANOBAT band saw machine can make 4 cuts of carbon steel OD 584 mm and WT 102 mm fully automatically in less than 68 min using a bimetal blade with a very good blade life.

Material

1045 – C45 ST 52 – F114 Carbon steel

Square

Ø 490 mm Wall 95 mm

Cutting time

13 min 30 sec

Blade

Bimetal

Machine

GV 8.8.5

Feed

36 mm/min

Blade life

20-30 m2

  

Material

1045 – C45 ST 52 – F114

Square

Ø 600 mm Wall 120 mm

Cutting time

18 min 20 sec

Blade

Bimetal

Machine

GV 8.8.5

Feed

32 mm/min

Blade life

20-30 m2

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